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Pharma & Food Industries
Food and pharmaceutical engineering are specialized branches of engineering that focus on the development, design, and optimization of processes and systems related to the production of food and pharmaceutical products.
In both industries, engineering design is an iterative and collaborative process that involves professionals from various disciplines. It is not only about creating efficient processes but also about meeting regulatory standards, ensuring product safety, and adapting to evolving consumer preferences. The success of food and pharmaceutical products often depends on the careful and thoughtful application of engineering design principles.
Altegya scope of engineering is extensively, covering a broad range of activities aimed at developing, optimizing, and maintaining processes and products. Here is an overview of the key aspects
1. Process Engineering:
- Process Optimization: Designing and optimizing manufacturing processes for efficiency, cost-effectiveness, and product quality.
- Scale-Up and Scale-Down: Adapting processes to scale for mass production or scaling down for laboratory and pilot plant testing
2. Equipment Design:
Sanitary Equipment Design: Designing equipment with a focus on hygiene and sanitation, particularly important in both food and pharmaceutical manufacturing.
Custom Machinery: Designing specialized machinery tailored to specific production needs, ensuring compatibility with different ingredients and processes.
3. Facility Design:
Cleanroom Design: Designing and optimizing cleanrooms and controlled environments, crucial for pharmaceutical manufacturing to prevent contamination.
Layout and Flow Optimization: Designing facility layouts to optimize the flow of materials, personnel, and equipment for efficiency and safety.
4. Automation and Control Systems:
Process Automation: Integrating automation systems to control and monitor manufacturing processes, improving precision, reducing human error, and increasing efficiency.
SCADA Systems: Implementing Supervisory Control and Data Acquisition (SCADA) systems for real-time monitoring and control.
5. Quality Assurance and Compliance:
Quality Control Processes: Designing and implementing quality control processes, including inspection methods, testing protocols, and documentation procedures.
Regulatory Compliance: Ensuring engineering designs comply with industry regulations and standards, particularly critical in pharmaceutical manufacturing.
6. Packaging Design:
Innovative Packaging Solutions: Designing packaging materials and systems that enhance product shelf life, safety, and consumer convenience.
Serialization and Traceability: Incorporating features into packaging design for traceability and compliance with serialization requirements.
Whether it’s initiating a new project or enhancing an existing facility, Altegya’s team of engineers excels in guiding your project from conceptualization to operational excellence. Our cost-efficient design team embraces a collaborative ASTM E2500 approach, ensuring a comprehensive solution that optimally balances capital cost, operating expenses, and adaptability.
Altegya boasts extensive expertise in overseeing automation projects, encompassing both plant-wide and skidded equipment. Our capabilities include the development and implementation of PLC-based control systems, along with the creation of SCADA systems integrated with these PLC-based controls.
For DCS-based control systems, we specialize in crafting essential specifications, providing vigilant oversight of automation contractors, delivering comprehensive process, cleaning, and sterilization Functional Design Specifications (FPDs), and validating the code for seamless functionality.
FACILITIES
Active Pharmaceutical Ingredients (API), HPAI, Peptides and Sterile API
Bio-Pharmaceutical plants.
Fill / Finish facilities
Vaccine bulk manufacturing
Supporting Infrastructure – Utilities, Warehouse, QC, Pilot Plans, Offices meeting all bio-safety containment levels and stringent cGMP needs
